Four lines, read from your controllers. Three are on pace. One is not.
3 of 4lines on pace
Every number comes from the line's PLC, updated every minute.
ManufacturingYou see every line in real time.
You see every line in real time.
You correct before the shift closes.
Nuvnext reads your controllers, your orders and your inventory at once, spots which order will not close and moves the material before the line stops.
- 4
- lines
- 24
- stations
- 1
- order will not close
- 17:30
- shift 2
Bajío plant · view from the roof1 order will not close
Illustrative case. The figures, times and names are examples.
Station 3 on line 3 has been stopped for 38 minutes. It is out of resin.
120pieces short on order 318
- Line 3 pace0 of 160 pcs/hSiemens · line PLC, stoppage 214
- Resin in the hopper0 kgShift 2 entry · “waiting for material”
- Resin in the warehouse, rack B-141.2 tSAP · raw material inventory
Supply station 3 and move 120 pieces to line 2.
12 minsupply run from the rack to the station
22:00order 318 closes complete
- Line 2 slack at close140 pcsSiemens · actual pace 132 of 160
- Order 318 mold on line 2mountedDynamics 365 · maintenance
The supply run and the adjustment are already written. You sign.
Warehouse · supply order400 kg of resin from rack B-14 to station 3 on line 3, before 17:50.
Line 2 · scheduleAdds 120 pieces of order 318 until 22:00.
The shift 2 supervisor signs1order that will not close
The shift 2 mold change always arrives without material.
4 of 6weeks with the same stoppage
Prepare the mold and the resin 30 minutes before the change.The proposal waits in your inbox. If you approve it, the supply run goes out on its own at every mold change.
- SiemensLine PLC and SCADA
- Rockwell AutomationLine controllers
- SAPProduction orders and inventory
OracleDemand and customer orders
Dynamics 365Quality and maintenance
Microsoft AzureShop floor entries and plant data
If you learn about the shortage when the shift closes, you are already late.